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Sr. Materials Engineer, Blades and Vanes Foundry

Verified
SpaceX
Posted 2 weeks ago
Posted 13 April 2026
full-time

About the Role

<div class="content-intro"><p>SpaceX was founded under the belief that a future where humanity is out exploring the stars is fundamentally more exciting than one where we are not. Today SpaceX is actively developing the technologies to make this possible, with the ultimate goal of&nbsp;enabling human life on Mars.</p></div><p><strong><span data-contrast="auto">SR. MATERIALS ENGINEER, BLADES AND VANES FOUNDRY</span></strong></p> <p><span data-contrast="auto">SpaceX continues to revolutionize the launch industry by combining advanced technological developments with pragmatic and lean manufacturing. This is especially important for the future of rapid and high-volume Starship flight, where power generation is crucial. As a member of the Materials Engineering team, you will own solving complex materials challenges in a rapidly innovating environment. You will&nbsp;interact closely with&nbsp;foundry&nbsp;engineering and&nbsp;operations&nbsp;teams, and&nbsp;have&nbsp;direct impact on&nbsp;producing&nbsp;Ni-superalloy&nbsp;castings&nbsp;for power generation,&nbsp;ultimately ushering&nbsp;in the next era of revolutionary spaceflight.&nbsp;</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}">&nbsp;</span></p> <p><strong><span data-contrast="auto">RESPONSIBILITIES:</span></strong><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}">&nbsp;</span></p> <ul> <li><span data-contrast="auto">Accelerate progress on development and production of&nbsp;SX (single crystal), DS (directionally&nbsp;solidified), and EQ (equiax)&nbsp;casted components for gas turbines</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:0,&quot;335559739&quot;:0}">&nbsp;</span></li> <li><span data-contrast="auto">Develop,&nbsp;qualify&nbsp;and troubleshoot metal casting processes used in production</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:0,&quot;335559739&quot;:0}">&nbsp;</span></li> <li><span data-contrast="auto">Execute&nbsp;failure analysis of casted components&nbsp;as a result of&nbsp;process fallout and/or in-service failures,&nbsp;working in tandem with design and process engineers to&nbsp;drive&nbsp;yield higher</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:0,&quot;335559739&quot;:0}">&nbsp;</span></li> <li><span data-contrast="auto">Perform root cause investigations using fractography, metallography, and characterization&nbsp;techniques</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:0,&quot;335559739&quot;:0}">&nbsp;</span></li> <li><span data-contrast="auto">Provide&nbsp;technical review and&nbsp;advising&nbsp;for design efforts as it relates to material alloy and form&nbsp;selection, tooling, and material and process specifications</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:0,&quot;335559739&quot;:0}">&nbsp;</span></li> <li><span data-contrast="auto">Drive&nbsp;property development&nbsp;and qualification test plan design and execution and&nbsp;of castings and&nbsp;foundry&nbsp;processes</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:0,&quot;335559739&quot;:0}">&nbsp;</span></li> <li><span data-contrast="auto">Responsible for coordinating with&nbsp;various engineering teams, supply chain, vendors, operations, technicians, and senior leadership on a consistent basis to stay aligned on product performance, reliability, manufacturability, and cost requirements</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:0,&quot;335559739&quot;:0}">&nbsp;</span></li> <li><span data-contrast="auto">Drive improvements to design via feedback on&nbsp;manufacturability, performance, efficiency, and product life&nbsp;to&nbsp;optimize&nbsp;business needs</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:0,&quot;335559739&quot;:0}">&nbsp;</span></li> </ul> <p><strong><span data-contrast="auto">BASIC QUALIFICATIONS:</span></strong><span data-contrast="auto">&nbsp;</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:240,&quot;335559739&quot;:240}">&nbsp;</span></p> <ul> <li><span data-contrast="auto">Bachelor’s degree in material science, materials engineering, weld engineering, metallurgical engineering, or other engineering discipline&nbsp;</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:0,&quot;335559739&quot;:0}">&nbsp;</span></li> <li><span data-contrast="auto">5+ years of professional experience working in&nbsp;metal&nbsp;casting technologies</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:0,&quot;335559739&quot;:0}">&nbsp;</span></li> </ul> <p><strong><span data-contrast="auto">PREFERRED SKILLS AND EXPERIENCE:</span></strong><span data-contrast="auto">&nbsp;</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559685&quot;:0,&quot;335559738&quot;:0,&quot;335559739&quot;:0}">&nbsp;</span></p> <ul> <li><span data-contrast="auto">Master's degree or Ph.D. in material science, materials engineering, weld engineering, metallurgical engineering, or equivalent engineering discipline&nbsp;</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:0,&quot;335559739&quot;:0}">&nbsp;</span></li> <li><span data-contrast="auto">5+ years of professional experience with SX&nbsp;or DS&nbsp;casting technologies&nbsp;using Ni-based superalloys&nbsp;&nbsp;</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:0,&quot;335559739&quot;:0}">&nbsp;</span></li> <li><span data-contrast="auto">Experience working on casting blades and vanes for industrial gas turbines or aerospace&nbsp;enignes</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:0,&quot;335559739&quot;:0}">&nbsp;</span></li> <li><span data-contrast="auto">3+ years of experience with metallographic characterization techniques and equipment, such as SEM-EDS, optical microscopy, hardness testers, mechanical property testing, and/or spectroscopy techniques for composition or phase</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:0,&quot;335559739&quot;:0}">&nbsp;</span></li> <li><span data-contrast="auto">Strong interpersonal and collaborative skills with enthusiasm for the team’s spirit of innovation in&nbsp;cutting-edge&nbsp;technology&nbsp;</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:0,&quot;335559739&quot;:0}">&nbsp;</span></li> <li><span data-contrast="auto">Experience with technical review of material processes and a first principles understanding of how process variables impact material performance&nbsp;</span><span data-ccp-props="{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;335559738&quot;:0,&quot;335559739&quot;:0}">&nbsp;</span></li> <li><span data-contrast="auto">Demonstrated&nbsp;track record&nbsp;of success in a rapidly growing, fast-paced&nbsp;and highly competitive environment&nbsp;</span><span data-ccp-p

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